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Electroforming
What is electroforming?
Electroforming is the technology of replicating molds. The process consists of using an electrolytic bath to deposit ionized metal onto the surface of a mold.
Once the process is completed and the desired thickness is achieved, the electroformed part can then be separated from the mold.
Compared with other metal forming technologies, electroforming can replicate the surface of any mold with extreme accuracy.
For example, it is even possible to replicate holographic (1㎛ lattice shape) or human finger-print patterns.
OUDENSHA has been developing and introducing badges, metal stickers and high precision parts through the use of this electroforming technology over 60 years, making it a pioneer of this field.
Mechanism of electroforming
Depositing ionized metal onto surface of a mold.
Comparison with other metal forming technologies
cross-section surface of forming by injection-mold or press-mold
cross -section of electroforming
Ionized metal electrodeposition upon a mold leads to the super accurate replication of the mold surface.
Ultra small letters
Ultra small letters can be achieved.
Standard process of electroformed badges
【Engraving】
【Master mold】
【Mass production mold】
【Electroforming】
【Finished product】